Custom machined parts are manufactured through the process of machining. Machining is a manufacturing process that involves the processing of a work-piece into a part of the desired shape and size by removing material through the use of machine tools. Work-pieces that are machined are made up of materials such as metals, plastics, rubbers, etc.
Metal machined parts provide a common example of a machining process. Making plastic machined parts is a very different process than metal machining. For machinists, working with different materials means facing different challenges, which requires the selection of different tools, parameters and techniques.
To get high-quality machined parts, a business can take the services of a CNC machine shop that has vast experience in machining. Custom machined parts offer many benefits such as –
Met Clients’ Requirements Fully without tooling built
Customized parts made through the process of machining fully meet the requirements of a business. They are manufactured according to the exact specifications given by a client to a machine shop. An expert machine shop can easily manufacture custom parts having complex shapes. Tooling will not be neccessary, Lead time can be extremely shortened to few days to make parts in RJC.
Machined parts manufactured using CNC technology are highly accurate in size and shape. All CNC machined parts are highly reliable because of the three characteristics of machining accuracy inherent in CNC technology. These are extreme dimensional, positional and shape accuracy.
Machinists make sure that the machining tolerance is within the allowable range and the highest level of precision is obtained. Tolerance is defined as the acceptable range of a dimension of a part determined by the engineers. The geometry of a part and the type of material that the part is made up of greatly affect tolerance.
Targeting a tighter tolerance can lead to additional costs due to greater production of scrap, additional fixtures, and the use of advanced measurement tools. To minimize this cost, machinists apply tight tolerances only to critical areas. By making use of CNC machines, tight tolerances can be easily obtained. High machining accuracy and highly-skilled machinists help in creating precisely machined parts that fully serve the desired purpose.
Rapid Lead Time and Get Custom Made Parts
By getting parts that have been machined according to their exact requirements, businesses are saved from wasting time in finding ready-made parts that are not being currently manufactured and are even the old stock is not available.
Businesses may also require customized parts when they have to complete a project with quick turn-around time. When the time is less, it is easier to get custom parts than to search for required parts in the market.
It may also be the case that a business may require some unique parts for certain projects that are not available in the manufacturers’ catalogs. If a business lacks resources, which are unique parts in this case, to carry out these special projects, its clients will turn to its competitor and will probably not return back even in the distant future.
In this case, also, custom parts come to the rescue. By getting custom parts, a business can go ahead and grab these special projects, and earn clients for life. For any project, when parts are available to businesses in time, their business schedule is not delayed. They can readily put these parts to work.
Get Identical Parts Easily
If more custom parts are required by a business, a CNC machine shop can readily provide them. This is because the design is stored on a computer. New parts that are manufactured are identical to the previous batch of parts. This is quite beneficial for manufacturing businesses, for example, if some of the machines of a manufacturer have stopped working and require steel parts to function again, then the custom steel parts that are identical to the previously used steel parts can be readily obtained.
Difficult-to-Process Materials Can Be Used
Some materials cannot be machined easily. For example, plastic, bronze, stainless steel, etc. require sophisticated CNC machining equipment. These materials cannot be just run through standard equipment and processes to get the desired results.
To get machined parts made of these materials, a business can contact an expert custom machine shop that uses specialized equipment to work on difficult-to-process materials.
Custom Parts Can Be Made From Existing Parts
A business may be having a large number of parts that it thinks are of no use. These parts can be modified and customized to bring them into some other use. For example, the parts of discarded machines can be altered and put to use in other machines that need those parts. This saves a lot of time and money for a business.
When a business has a tie-up with the manufacturer of custom parts, it does not have to rely on suppliers of ready-made parts. Custom parts are available whenever they are required. So, the production process of business works in a streamlined way as it does not suffer because of the unavailability of parts. With an efficient production process, a business gets the benefit of faster turn-around time.
Moreover, if in case, a business wants some last-minute changes in the parts, these changes can be easily incorporated in the custom parts by a machine shop.
CNC machined parts find use in a large number of industries including automotive, robotics, oil and gas, defense, mining, medical, electronics, etc. As these parts entail extreme accuracy, they are used in highly sensitive fields like defense, aerospace and aeronautics.
It becomes clear from the above discussion that custom machined parts provide a lot of advantages to businesses. When businesses get parts that fully meet their specifications and are highly accurate, their production process becomes more efficient and they achieve a competitive edge.
What RJC can support client’s business and deliver benefit consistantly ?
To be a leading manufacturer for plastic injection mold and injection molding. and CNC machining. RJC support medical products manufacturing with molding processes all the way. and this enable us to serve and defend covid-19 in 2020 with supplying medical device components by rapid manufacturing what you need. ISO13485 and FDA are the ready licenses for us to help bring medical product design and deveopment from DFM through machining to mass production, such as ventilator components, intubation device components and disposable testing products and tubes produced in clean room as expected. what RJC can support as follows :
- In-house production molds (Plastic & Die-casting)
- Injection molding
- Exported molds (deliver molds to overseas for molding locally)
- Rapid prototype ( 3D printing, machining & Vacuum Casting)
- Precision CNC machining ( Milling & Turning)
- Silicone components (LSR & Compression)
- Sheet Metal
- Post processing ( painting, plating, printing, anodizing, chroming etc…)